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Pipes for Mining and Mineral Processing

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Pipes for Mining and Mineral Processing

Pipes for Mining and Mineral Processing by Riyaarth Overseas

Mining and mineral processing operations often take place in harsh and remote areas where the piping systems reliability, durability, and performance level are crucial. Riyaarth Overseas specializes in providing high-quality pipes to meet the demands of the mining industry to transport water, slurry, fertilizers, chemicals, and gas. Our pipes are designed for the advanced wear & tear, corrosion, and high pressure commonly found in mining and mineral processing.

Key Properties of Pipes for Mining and Mineral Processing Pipes

Corrosion Resistance:
Mining and mineral processing areas may expose pipes to acids, slurry, and other chemicals that can cause corrosion. We provide pipes and fittings with corrosion-resistant materials like stainless steel, various high-chromium alloys, and some composite materials that will last substantially longer than conventional piping materials in aggressive environments.

Abrasion Resistance:
Mineral slurry and rock (and other abrasive materials) flowing through pipes require high abrasion resistance technology. Our pipes will have the benefit of enhanced hardness and coatings that will also minimize the effects of abrasion to increase the uptime and longevity of the entire piping system.

Resistance to High-Pressure and Temperature Resistance:
Mining often involves the use of high-pressure water systems and transporting mineral slurries in pipes. Our pipes will withstand high pressure while maintaining their integrity. Our pipes are also designed to withstand the heat and cold commonly found in both surface and underground mining operations.

Strength and Durability
In mining operations, there are harsh environmental conditions and mechanical stresses that are prevalent. A pipe that is durable and has impeccable strength is essential. Our pipes provide a remarkable strength to weightratio which makes them suitable for the activities associated with these systems for transporting minerals and processing. 

Chemical Compatibility:
Our pipes are designed to be compatible with many of the chemicals and reagents used in mineral processing, such as sulphuric acid, cyanide, and other lixiviants, which makes them safe and effective in transporting the chemicals used in leaching, flotation, and other processing stages.

Types of Pipes Utilized in Mining and Processing Minerals

Stainless Steel Pipes
Stainless steel pipes resist corrosion which makes it suitable for water, slurry, chemical, and gas applications in mining and processing minerals. Stainless steel performs well in hostile conditions where acidic or alkali-rich solutions are present.

Applications:

  • Water and slurry transfer.
  • Chemical processing lines.
  • Gas and air distribution for mineral processing plants.

Advantages:

  • Outstanding ability to resist corrosion in aggressive environments.
  • Durable and dependable for extended duration.
  • Available in various grades (over two hundred) for different applications and uses.

Specifications Table

Parameter

Details

Size Range

1/2” to 36”

Pressure Rating

Up to 10,000 psi

Common Materials

304, 316, 904L Stainless Steel

Standards

ASTM A312, ASME B36.19

Carbon Steel Pipes

Carbon Steel Pipes Carbon steel pipes are often selected for mining applications, particularly when the cost of materials is important. They can safely transport water and non-corrosive fluids at moderate pressures and temperatures. However, if you need to transport fluids in a corrosive environment, some sort of protective coating or lining may be necessary.

Applications:

  • Water systems for transporting salts to be mined. Fluid transportation in mineral processing plants. Structural piping for pipelines.

Advantages:

  • A cost-effective solution for select mining and mineral processing applications.
  • Strong and durable in non-corrosive applications.
  • Easy to fabricate and install.
Specifications Table

Parameter

Details

Size Range

1/2” to 36”

Pressure Rating

Up to 5,000 psi

Common Materials

ASTM A53, ASTM A106

Standards

API 5L, ASTM A500

Polyethylene Pipes (PE)

Polyethylene pipes, also referred to as High-Density Polyethylene (HDPE) pipes demonstrate excellent resistance to corrosion and abrasion, which is beneficial for slurry transportation, water systems, and chemical transfer for various mining operations. HDPE pipes can accommodate a variety of uses due to their lightweight design and very easy installation, making them highly preferred in underground and surface mining sites, as well as processing facilities.

Applications:

  • Slurry transport pipeline systems.
  • Water supply/drainage systems. Chemical transport systems.

Advantages:

  • Corrosion-resistant for aggressive chemicals and slurry transport.
  • High acid & alkaline resistance, especially in mining situations.
  • Resilient, flexible piping materials that can help lower project installation/cost time.

Specifications Table

Parameter

Details

Size Range

1/2” to 24”

Pressure Rating

Up to 2,500 psi

Common Materials

HDPE

Standards

ASTM D3035, ISO 4427

Composite Pipes

Composite pipes are constructed from fiberglass reinforced plastic (FRP) or other composite materials. Composite pipes have high strength, corrosion resistance, and light weight. Composite pipes can be used for abrasive slurry, chemicals, and other aggressive fluids in mining and mineral processing.

Applications:

  • Slurry and chemical pipelines.
  • Water delivery and drainage applications.
  • Acid and alkali pipelines.

Advantages:

  • Very resistant to corrosion and chemical breakdown.
  • Lightweight construction makes handling and installation easier.
  • Excellent abrasion resistance for mineral slurry.

Specifications Table

Parameter

Details

Size Range

1” to 12”

Pressure Rating

Up to 3,000 psi

Common Materials

FRP, GRP

Standards

ISO 14692

Rubber-Lined Pipes

Rubber-lined pipes are standard in mining applications where slurry or highly abrasive materials are being transported. Rubberlined pipes reduce wear in material transportation, extend service life, and provide resistance to corrosive materials to reduce maintenance and downtime in mining/mineral processing facilities.

Applications:

  • Mineral processing slurry transport.
  • Chemical transport resistant to acid.
  • Abrasive and high-impact transport.

Advantages:

  • Excellent wear and abrasion resistance.
  • Resistant to corrosive materials and chemicals.
  • Available with different grades of rubber for the correct applications

Specifications Table:

Parameter

Details

Size Range

2” to 24”

Pressure Rating

Up to 1,500 psi

Common Materials

Rubber, Steel

Standards

ASTM D2000, ISO 9001

PVC Pipes

PVC pipes are commonly used in mining applications for transporting water or fluids, drainage and dewatering, and other fluid transfer applications. They are not suitable for high temperature or highpressure conditions, but are an effective and inexpensive option for low-pressure applications used in surface mining applications.

Applications:

  • Transporting water and wastewater.
  • General fluid distribution systems.
  • Drainage and dewatering systems.

Advantages:

  • Lightweight and easy to handle.
  • Corrosion-resistant for transporting water and non-abrasive fluids.
  • Lowcost options for low-pressure applications.

Specifications Table:

Parameter

Details

Size Range

1/2” to 12”

Pressure Rating

Up to 1,000 psi

Common Materials

PVC

Standards

ASTM D1785, ISO 1452

Quality Assurance & Packaging

Riyaarth Overseas guarantees the highest quality of any mining and mineral processing pipe, offering longlasting and high-performance pipe systems that perform in the most difficult environments.

Certifications and Standards:

  • ASTM, ASME, ISO and API certified.
  • Meets industry standards for chemical, abrasion, and corrosion resistance.

Testing Methods:

  • Hydrostatic testing for pressure evidence.
  • Abrasion testing for wear resistance evidence.
  • Corrosion testing for evidence of use in high levels of chemical aggression.

Packaging:
All pipes will be packaged to prevent damage in transit. Each pipe will be labeled and wrapped to prevent accidental damage, easy delivery and unpacking identification.

FAQ's

What are the most common materials used for mining and mineral processing pipes?

The materials used most often for mining pipes include stainless steel, carbon steel, polyethylene (HDPE), composite materials (FRP), rubber-lined pipes and plastic (PVC) materials, and each is selected based on the applications specifics such as corrosion resistance, abrasion resistance, and pressure rating.

How do I select the best piping materials for mineral slurry transport?

For mineral slurry transport, abrasion resistance is everything. Rubber-lined pipes, composite pipes, and stainless steel pipes are the three most commonly utilized materials for resistant wear. Composite and HDPE are used for their flexibility and ability to transport aggressive slurry and chemicals.

Can Riyaarth Overseas provide customized pipes for mining applications?

Absolutely! We can offer customized options for specific mining applications, which can be custom built to specific size, material, coatings and linings to meet the operational needs. Riyaarth Overseas can work in conjunction with the client to make sure piping systems are designed for system durability and operational efficiency. 

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