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Super duplex stainless steel sheets and plates

Stainless Steel Pipe Fittings Riyaarth Overseas in Mumbai

Super duplex stainless steel sheets and plates are designed for environments that demand exceptional strength, durability, and corrosion resistance. With higher levels of chromium, molybdenum, and nitrogen, super duplex stainless steel is engineered for applications exposed to severe conditions, such as oil and gas extraction, marine engineering, and chemical processing.

Key Benefits of Super Duplex Stainless Steel Sheets and Plates

  1. Outstanding Corrosion Resistance: Super duplex stainless steel offers excellent resistance to pitting, crevice corrosion, and chloride stress corrosion cracking, making it ideal for marine and industrial applications.
  2. High Strength: With nearly double the yield strength of austenitic stainless steels, super duplex plates and sheets are suitable for high-stress applications.
  3. Enhanced Fatigue and Abrasion Resistance: Super duplex materials offer superior fatigue strength and resistance to abrasion, essential for heavy-duty industrial environments.
  4. Long Service Life: Due to their durability and corrosion resistance, super duplex stainless steel sheets and plates reduce maintenance needs, leading to a longer service life.
  5. Cost-Effective Solution: With increased durability and minimal maintenance, super duplex grades provide long-term cost savings.

Grades for Super Duplex Stainless Steel Sheets and Plates

  1. Super Duplex 2507 (UNS S32750): Known for exceptional resistance to pitting, chloride stress corrosion, and high strength, 2507 is suitable for offshore and highly corrosive applications.
  2. Super Duplex 32760 (UNS S32760): With added tungsten and copper, 32760 provides even greater corrosion resistance, ideal for subsea, chemical processing, and petrochemical industries.
  3. Other Grades: Additional super duplex grades, such as S32707, offer tailored performance attributes for specific applications.

Applications of Super Duplex Stainless Steel Sheets and Plates

  1. Oil and Gas Industry: Super duplex plates and sheets are used in pipelines, heat exchangers, and pressure vessels in offshore oil rigs, where exposure to seawater and corrosive gases demands high durability.
  2. Chemical Processing: Suitable for tanks, reactors, and equipment exposed to aggressive chemicals, super duplex stainless steel is resistant to acidic environments.
  3. Marine Engineering: Super duplex materials are highly resistant to seawater corrosion, making them ideal for desalination plants, seawater cooling systems, and shipbuilding.
  4. Pulp and Paper Industry: Super duplex stainless steel resists the chloride-laden and acidic environments found in pulp and paper manufacturing.
  5. Power Generation: Used in nuclear and conventional power plants for components that require high strength and corrosion resistance.

Manufacturing Standards for Super Duplex Stainless Steel Sheets and Plates

Our super duplex stainless steel sheets and plates meet global standards for quality and performance:

  • ASTM A240: Standard for chromium and chromium-nickel stainless steel plate, sheet, and strip for pressure vessels.
  • ASME SA240: Pressure vessel specification for duplex and super duplex stainless steel.
  • EN 10088-2: European standard for stainless steels, including super duplex grades.
  • ISO 15156/NACE MR0175: Specifies materials for sour gas applications in oil and gas industries.
  • ASTM A480: General requirements for flat-rolled stainless steel and heat-resisting steel plate, sheet, and strip.

Surface Finishes for Super Duplex Stainless Steel Sheets and Plates

To meet specific application requirements, our super duplex stainless steel sheets and plates come in a variety of finishes:

  1. No.1 Finish (Hot Rolled): Rough, industrial-grade finish, ideal for applications where appearance is not a concern.
  2. 2B Finish (Cold Rolled): Smooth, matte finish commonly used for general-purpose applications.
  3. No.4 Finish (Brushed): Satin, brushed appearance, suitable for decorative and architectural applications.
  4. BA (Bright Annealed): Reflective finish for applications requiring a polished look.
  5. Polished: Custom polishing options available for high aesthetics and surface smoothness.

Customization Options

  1. Thickness and Width: Super duplex stainless steel sheets and plates are available in a wide range of thicknesses from 0.5 mm to 100 mm and widths up to 2000 mm.
  2. Cut-to-Size and Shaping: Custom cutting, bending, and shaping options to meet exact project specifications.
  3. Edge Preparation: Available with smooth, deburred, or rounded edges for safe handling and ease of installation.

Quality Assurance

Every super duplex stainless steel sheet and plate undergoes stringent quality testing to ensure top performance:

  • Mechanical Testing: Verifies tensile strength, hardness, and impact resistance.
  • Corrosion Testing: Confirms resistance to pitting, crevice corrosion, and stress corrosion cracking.
  • Dimensional Accuracy: Precision cutting and shaping to ensure compatibility with various systems.

FAQs

What is the difference between duplex and super duplex stainless steel?

While both offer a combination of austenitic and ferritic properties, super duplex stainless steel has a higher chromium, molybdenum, and nitrogen content, providing superior corrosion resistance and strength in extreme conditions.

Can super duplex stainless steel sheets be used at high temperatures?

Yes, super duplex stainless steel performs well in elevated temperatures, but it is recommended to limit prolonged exposure to extreme temperatures to avoid compromising its mechanical properties.

Why choose super duplex stainless steel sheets for marine applications?

Super duplex stainless steel offers exceptional resistance to seawater corrosion and chloride stress corrosion cracking, making it ideal for applications in marine environments.

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